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Metal casting simulation services

Metal Casting Simulation Services

Send us your casting geometry, current/proposed gating and process description to let us simulate your part for you, leveraging our experience and software strengths to help you improve your casting design through our metal casting simulation services. We will meet with you online to demonstrate how the part was set up, what metal flow looks like inside your mold, and how your part solidifies. Learn about casting defects, simulation software and hardware performance during this interactive one-on-one process with our experienced engineers.

Simulate your high pressure die casting for $2,999!

We will simulate one iteration of your high pressure die casting including die cycling, filling with shot sleeve and solidification (based on approval of CAD material input and data). The results will be provided in a presentation including a 1 hour online meeting to review the results.

Data to be provided:

  • CAD geometry of cast volume: Biscuit, runner, casting, overflows (STEP or STL format)
  • Die dimension or geometry, type
  • Metal alloy composition, type
  • Shot sleeve and plunger dimension or geometry
  • Cooling channel volume geometry
  • Vacuum or vent information
  • Die cycling sequence and time interval
  • Thermal, intensification and other special process conditions as needed

Deliverables:

  • Presentation with animations and images showing results of one die cycling, filling and solidification iteration
  • A one hour online meeting to review results, setup and simulation hardware

Restrictions:

  • Not available to existing customers or academia
  • Offer only valid for the US and Canada
  • Simulation service provided upon review

Simulate your sand casting for $1499!

We will simulate one iteration of your sand casting including filling and solidification (based on approval of CAD material input and data). The results will be provided in a presentation including a 1 hour online meeting to review the results.

Data to be provided:

  • CAD geometry of casting rigging (STEP or STL format)
  • Mold dimension or geometry, type
  • Filters, chills, sleeves, vents, binder cores if present
  • Metal alloy composition, type
  • Thermal and foundry process data

Deliverables:

  • Presentation with animations and images showing results of one die cycling, filling and solidification iteration
  • A one hour online meeting to review results, setup and simulation hardware

Restrictions:

  • Not available to existing customers or academia
  • Offer only valid for the US and Canada
  • Simulation service provided upon review

Request Metal Casting Simulation Services

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Please note: Once you click 'Request Casting Simulation', you will be directed to our PayPal portal. If you do not have a PayPal account, choose the 'Pay with credit card' option. We cannot begin to process your simulation request until you have paid.

If you need assistance with the registration process, please contact us at info@flow3d.com.

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