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Continuous Inkjets

Continuous inkjet
Click to view animation

Continuous inkjets, consisting of a stream of ink broken into regularly spaced droplets, are often used in industrial applications to write batch numbers and expiration dates on manufactured items. A continuous jet of liquid is subject to instability as first described by Rayleigh, who showed that axisymmetric jets are unstable to disturbances whose wave-length exceeds the circumference of the jet.

To add some measure of control and reproducibility to continuous inkjets, a prescribed perturbation is typically applied at the jet origin that insures a breakup of the jet into a series of regularly spaced droplets. The accompanying figure shows a FLOW-3D simulation of a continuous jet having an initial diameter of 60μm and a mean axial speed of 5m/s. The jet liquid has the properties of water. A sinusoidal perturbation of frequency 12.57e4rad/s in velocity at the jet origin results in the breakdown of the jet into droplets.

Read more in our Microfluidic Tech Papers