
High Pressure Die Casting: Filling

Filling of 4-cavity die
with aluminum
When modeling high pressure die casting, the most difficult challenge is to accurately track the metal as it enters the die cavity under high pressure and at great speeds. The resulting jetting and splashing of the metal throughout the cavity presents the greatest obstacle to prediction of defects for any software. The examples given here show how FLOW-3D Cast realistically simulates the filling of a part in high-pressure die casting problems.
High pressure die casting fill colored by temperature.
Related links:
Download the FLOW-3D Cast HPDC brochure
Request an HPDC applications demo CD
Read more in our Casting Technical Papers
High pressure die casting fill of a v6 engine block. Colored by temperature.
High Pressure Die Casting fill of a 4-cavity die colored by fluid temperature.
For information on models that apply to the filling process, refer to FLOW-3D Cast’s air entrainment, cavitation potential, and defect tracking models in the FLOW-3D Cast Defect Prediction section.